Friday, July 19, 2013

July 2013 Meeting


     Our meeting this month started off on time during a typical, hot July evening.  I counted 19 of us that braved the higher temps and were ready to get together, share some woodworking tales, and learn about keeping our shop a bit cleaner and our lungs a lot happier.  As is the routine, round the room introductions were the official start of the meeting.  At first we opted to turn off the swampers so we could hear better but as beads of sweat appeared and we began to stick to the chairs they were turned back on!
     First up was a reminder about the 2 x 4 x 8 construction board challenge, aka:


     This is where you design and make anything you can come up with from a single 2x4.  You can add fasteners and paint but no other material is allowed.  We will bring these items to our Christmas party for judging --- today is the 200th. day of the year so that means only 159 days until Christmas and the party is before that so you better get going!
     As promised, here is a LINK to the AWFS fair.  Click on it to get information about the dates, registration, exhibitors, education, etc.  I'd also like to show a picture of  Jamie starting the meeting last Wednesday but notice it's from a different perspective, it's showing her back:


The reason for that is that if at all possible, let's back her up because she's been invited to be on the panel of a presentation that will be held in the theater (not sure of the exact location) during this years upcoming AWFS fair --- quite an honor to be asked to join that!  Here is the info from the fair information:


Women in Woodworking

Thursday, July 25 at 12:00pm | Location: AWFS® Theatre
WoodworkingNetwork.com sponsors a panel discussion and “speed networking” to talk about the challenges and advantages women hold within the wood products industries. Come find your peers or potential mentors among women involved in the furnishings, cabinetry, case goods and wood industries suppliers businesses.




Ted beginning his Dust Collector Talk
     Our presenter this month was our own Ted Warren.  He's been doing a lot of research as he set up  shop in his relatively new home.  A problem he encountered was how to utilize all of the large equipment he had in his former, commercial shop into a space that's much smaller.  All of us that work with wood know the hassles of dust control especially when it comes to power tools.  Hand tools don't generate a lot of dust other then when you're sanding so the problems isn't as great.  When you add power tools to the mix dust collection can improve your health, safety, clean up time, and life expectancy of your machines.  The system he presented was Oneida which has the huge plus of being made right here in the USA rather than off-shore.  Ted mentioned how good their customer service is and how was able to talk to actual people even though he initially bought his system over 8 years ago.  I don't think there's any argument that dealing with a company that has good customer service really adds to the value of their product.
     Proof of Oneida's good customer relations is evident by all of the brochures and technical information they provided Ted so that we can each have our own copies.  As the writer of this blog I'm really grateful because that means I don't have to try to explain all of the technical details Ted touched on in his presentation.  Let me refresh your memory on some of the highlights though.  The objective of dust collection is to suck up the dust at the source.  That means it isn't floating around in the air to find its' way into our lungs.  A question that you'll run across is knowing how many cfm's (cubic feet per minute) are needed to capture the dust from various machines.  On page 3 of the Installation Guide he gave us, there is a listing of that as well as what the recommended size of ducting would be for different machines.  The main problem with dust in our shops and lungs isn't the large particles we can see, rather; it's the small micron sized ones that get in our lungs.  It's this small sized dust that's also the cause of explosions similar to what you hear about happening in grain elevators.  If I remember correctly, a micron is about 1/25th. the size of a dot made by a pencil point so you need a good filter medium to capture that before you inhale it.


HEPA Filter Medium
     By far, the best filter medium to capture that is what's referred to as HEPA.  The one you see on the left side of the table is an example.  The design of the filter is such that it's pleated and the material used allows the air to go through but still doesn't allow those micron sized particles to pass.  Yes, they're more expensive but isn't your health worth it?  When properly taken care of with good maintenance they'll outlast the cheaper materials so when you spread the cost over their lifetime it's a good investment.
     The progression of ways to collect dust are via a ceiling unit, a single stage bag system, a two stage collection system, and then the cyclonic set up that separates the fine dust from the larger particles.  You can also use a portable shop vac and connect tools such as routers and sanders directly to them via a hose.  You can upgrade a single stage dust bag system with a HEPA filter canister that replaces the upper bag.  From personal experience this dramatically increases the efficiency of your dust collection.  There are also separating systems you can add to your existing set up.  As I mentioned at the beginning of the blog, I'm really glad that Ted and Oneida provided the catalog and installation guide for all of the members.  Use that to get specific answers to your questions and breath happy!  Judging by the number of questions and amount of discussion this presentation generated it was a well received talk, thanks Ted.
    
   Our show and tell session began this night with John, who brought in some of the pens he makes and sells.   Here is a LINK to his website.  These are not your ordinary, run of the mill pen you can pick up at OfficeMax.  He uses a range of materials including wood, acrylic, ground up gemstone, and even gold and silver.  Prices can range from $50.00 to $350.00 or more!  If you had the chance to hold one of these in your hand you can really appreciate what a fine writing instrument feels like --- goodbye BIC stick!

     John participates in many craft shows and also will bring his pens to you.  Here is a look at some of what he brought in to share with us.

     I brought in a toy truck recently completed for my grandsons' upcoming birthday.  It isn't until September but I saw this truck on the cover of a book and just knew is was for my car and truck loving little guy!  
Monster Truck Coming …….

….. and Going,
Just had to carve in his name to make it special

     I have to admit that this was a real challenge, even more so than building a piece of furniture in my opinion.  Now mine is a toy but Bill brought in a TOY, check this out:

Bill's Excavator 

     This was fantastic to say the least.  It took him about 3 months and it was his way to fill his days after surgery.  He built it from plans and a parts kit that was minimal to say the least.  The tracks rotate and work as they should.  He needed to turn the cylinders on his small lathe to the exact diameter needed to allow them to work like an actual hydraulic unit would.  The details are pretty amazing, all the way down to pedals and shift levers in the cab.  He has more of these projects in the works and will bring them in to wow us as they get built.
     Another great meeting, be thinking about the 2 X 4 challenge and if there is a topic you'd like to have presented at a future meeting contact either Ted or Dennis.  I'll leave you with this tired phrase and corny ending:

Can you dig it??

Never too old for toys!




Tuesday, July 16, 2013

Sin City Woodworkers Meet this Wednesday -- 7/17


   
Is this you at the end of the day in your shop??

     If it is then you sure won't want to miss our July meeting tomorrow night at Wooditis.  The meeting will be the regular time starting at 7:00 pm.  Ted Warren is going to give us a demonstration and talk on how to curb some of the dust problems we all probably have in our shops.  He has been in the process of setting up a new shop and in his research has discovered Oneida Air Systems.  They design and manufacture their systems and components in the USA which is always a plus in my opinion.  Ted will share with us what he's learned after a lot of research and talks with the folks at Oneida.  This is a subject that any of us that work with wood are aware of.  Although I joke sometimes about "dying of wood lung" having a dust collection system in our shops is pretty vital.  Come and learn from Ted ways to make our shops a cleaner and safer place to work.  Oneida has been in the business for a long time and the brand is probably familiar to you.  Here's a LINK to their website if you want to check them out before the meeting.

     As always, bring a chair if you need one and invite some one new to visit the meeting.  It's always interesting to have a brief showing of any of your latest work and projects so bring that to share with the group if you have something.  If you're a procrastinator like me or just have those senior moments don't forget this:


  Seems like I need to be reminded every meeting.  Jamie brings it up, the wheels in my head start turning, but then by mid-day Thursday I seem to have forgotten until it comes up at next months meeting!  Maybe I need to tie a string around my finger or pierce it with a sliver of wood so I remember.  Speaking of remembering the meeting is:

 * Tomorrow * Wednesday * July 17 * 7:00 pm *





Tuesday, July 9, 2013

One of our members, making us proud!

Brian Foster hasn't been to one of our Sin City Woodworkers meetings in a while, but he has a good excuse. He's been busy training to become an EMT.

Here's a video featuring a terrific deed that he performed on the job.


Saturday, June 22, 2013

OMG Lupe --- 57 Images!


     I don't even text or have a cell phone to text with but I do know what OMG stands for.  On one hand I think we should congratulate Lupe on the wonderful pictures she supplies for the blog but on the other hand (mine) it takes a lot of time to download them, put them into iPhoto, edit, crop, and then select which of them to put into the blog.  Beautiful photographs Lupe, is that a new camera?

    We had another fantastic turn out this month, you can see we're all enjoying each others company as we wait for the start of the meeting.  I counted about 28 of you there but may have missed one or two that snuck in!



Let's Get Started
     Pretty much, right at 7 o'clock Jamie called the meeting to order.  As usual we went around the room to do our introductions and there were quite a number of new faces -- Welcome to the group!
     Several business items were brought up. One of those had to do with the MeetUp  website that is paid for with our dues.  Since a number of you hadn't heard of it here's a LINK to the MeetUp page for our group.  You should be able to sign up by using the box on the upper, right hand corner.  Once you've done that you'll get the MeetUp announcement that Jamie sends out, usually the weekend before the meeting.  Then, if you're in my address book for the Sin City Woodworkers you'll get the reminder that I generally send out the Tuesday before the scheduled meeting.  Jamie mentioned that she wanted 100 members on the MeetUp listing so get in there and sign up!
     Another thing to keep in mind is signing up for the AWFS fair that is scheduled to be in town July 24-27.  I know there's a price break if you register before the end of the month (I think) but it would be to your advantage to check their site to get the correct dates.  Here's a LINK to the 2013 show information. It's definitely something to see and the educational classes have been good in the past.
     One more thing to keep in mind is The Jamie 2" x 4" x 8' Challenge:


     That will culminate at our Christmas meeting and can be anything you can create using just one construction grade piece of wood.  You're allowed to add hardware and finish but no other materials are allowed.

   
This is Crown Molding
     The highlight of this months meeting was a presentation by Dennis on how to work with crown molding.  He made a small shelf  but the techniques he gave us are applicable to adding crown to a ceiling or piece of furniture.  For starters, crown moldings do have a top and a bottom.  The heaviest part of the Ogee that makes up the curve should be on the bottom.  If you can picture a tear drop, the heaviest part of that would become the bottom.
     For the demonstration he had a Bosch, 12" compound miter saw that really made the work easier.  A saw that size can easily handle the crown he was using.  The first step when installing the molding on the ceiling is to figure out the distance it'll come down and mark that on the fence of the saw.  Crown molding has two flat spots that you hold against the saw table and fence while cutting.  He mentioned how the profile on a piece of crown can vary by 1/8"+ from one end to the other so a valuable tip was to locate the center of the piece first and measure out from there in both directions to get your length.  That insures your returns will have the same profile.

Return Matches When Measuring from Center

     Since you're measuring from an angled piece it's difficult to hook the tape measure over the end.  A smart thing to do anytime is to "burn an inch,  just don't forget to add it back to your measurement.  I was sitting by Jamie and both of us mentioned that we burn 10", the math is easier!

Burning an Inch
     After cutting your main piece to length it's time to cut the returns.  Use the piece from the correct side and essentially flip it over when you place it on the saw.

Mind Your Fingers!
    You're now essentially cutting upside down and backwards which is where the confusion sets in.  Plus the piece can be very small like on this shelf so keep the angled travel of the blade in mind.  If it sounds confusing think of it this way, if the piece you're cutting off looks as if it goes on the left side of the room (or shelf) it doesn't!  Because you flipped the molding for the perfect profile match it actually goes of the right -- mentally flip it and you should be able to visualize it.
Large Size
      Once the pieces were cut it's time to assemble them.  A great tool to use and something that was new to many of you are these snap rings.  They're available in a large size like the one on the right that require a special tool but can also be found in a hand clamp unit like the one shown here at the bottom of the molding.


Hand Applied Style










     I did a quick Amazon search and they range in price from around $30.00 to well over $200.00.  Here's a LINK to that search page but keep in mind that you get what you pay for.  I've used a system similar to  the Ulima set which is currently unavailable.  They will leave a small indentation which can be taken care of with putty followed by paint or stain.  A hint to make assembly more accurate is to either block plane or sand the inner edge of the miter, this is a quickie method of coping the joint but will make the final results better.
     After the molding was glued and joined it was time to cut the pieces for the top, bottom, and a cleat. The first step was to glue and pin the it to the shelf.  This was done upside down:
Molding to Shelf
     When Dennis put in the bottom piece he left it proud by about a quarter inch to add another shadow line:
Bottom Held Proud
 


     The cleat is a simple L-shaped affair that you would screw to the wall studs, the shelf will then be placed on top and either nailed or screwed to it.  Besides the strength it'll give you, it's much easier to level and position the cleat to the wall than it is to fool around with the shelf while you're balanced on top of a ladder!



    Lots of suggestions and information was given during this outstanding demo by Dennis.  Formulas are out there for how you'd calculate the width of the molding.  The one I wrote down was that the molding width should equal 3/8" for every foot of wall height.  This seemed small to many but keep in mind that traditionally, crown would have another molding applied below it.  What you don't want to have is an 8' ceiling height with a 12" wide crown!

Ta-Da --- I Give You A Crown Molded Shelf!

     The remainder of our meeting was the Show & Tell portion.  Several members brought in their latest work and interesting items.

Bird House --  Where's the Hole?
     We started with Jim Chadbourne showing the latest venture his wife has employed him at!  These are made of hardboard and she pays him quite well to produce them for her classes.  Jim mentioned how many he could make from one 4' x 8' sheet, think it was 63 so material costs are pretty low.  Currently MaryJane has about 150 students she teaches through an on-line class.
      Here's what they turn these into:

After the Art Work

They are done in a collage style and use playing cards!  If you'd like more information about these and other work that MaryJane has done here's a LINK to her blog.
     A new member of the group was invited and he shared some pretty amazing carvings that he's done and also a sampling of work from Ecuador.  The name of the town was brought up but I'm afraid I missed it.  Apparently this town is well known for it's carvers, here are some of the items he brought in to show:
Spoons are his work, Figurines from Ecuador

Close Up of Owl on Books
     Mike is a carver himself and the first thing he carved was a ball in a cage out of Butternut.  From then on he was hooked and began to specialize in what's called Love Spoons.  These are Irish in origin and were given as presents to loved ones.  The spoon symbolizes that they'd never have an empty pot while the intertwined loops carved into the handle symbolizes never ending love.  He does his work with scroll saw, X-acto knives, and dremel tools.
Mike's Spoons, some done, some in progress
These spoons are the beginnings of what was referred to as "tramp art" started by Irish immigrants in the 1920's and 1930's.  Someone asked Mike about how much time these typically take to produce which was followed by (of course!) what'd you sell it for?  Having been in this business for many years and being married to an artist I can definitely relate to his "14 cents an hour" reply --- the expression "starving artist" is not a myth!

Ned's Tool Tote
     Another member who brought in a project to share was Ned.  This was special to me since it's the tool tote that he made in the class I recently taught at Jamie's school.  The dovetails are all cut by hand and actually, the only power tools we used on this was the tablesaw to size the plywood bottom and a 1/4" router bit to make a groove for it.  The handle was cut with a coping saw, the holes bored with a #12 bit and brace.  There are stopped dado to hold the handle/divider section in place.  Great class and Ned did an outstanding job on his tote.


     We can count on Ed to bring something unusual to the meetings and he didn't disappoint us this month.  There were a couple of correct guesses on this one -- it's a bunghole auger.  This is used for making the hole in a beer barrel which is initially sealed tight.  In case you think we're making this up, check this Wikipedia LINK.

Bunghole Auger

   In the background are a couple of pepper grinders Ed's been making on his lathe.  You can see he's really getting into laminations and he uses a ceramic grinder that's supposed to be bullet proof!  It's the small, white object on the left side of the auger.
     Good to see such a great turn out at the meeting and hope you enjoy this blog --- John




Tuesday, June 18, 2013

So, You Wanna be Crowned Eh?



     If that's the case you won't want to miss this Wednesday's meeting!  Dennis will give us the ins and outs of adding crown molding to your work.  Just like the smiling lady in the picture, as it implies -- a crown is something that goes on top of whatever you want to honor.  When you install   crown molding to the top of a cabinet, mantle, or shelf the purpose is to draw the eye the up ago see (pun intended) Its Crowning Glory!
     What makes crown molding tricky to install is the fact that you're working with two angles on the same piece of wood.  Those angles have to meet at the exactly the entire width of the molding and once you cut it too short, there's no saving it!  That's enough of a challenge when using it on a square piece of furniture or a shelf which Dennis will demonstrate tomorrow night.  He'll be using a miter saw and pin nailer for that live demo.  Complications magnify when you're attempting to run the crown molding around the interior of a house, you probably realize that a square, 90 degree corner is a hard thing to find in most houses!  Dennis has probably run more feet of crown molding than he cares to remember and has a bagful of tricks and techniques he will share with us.  I suspect a giant size tube of caulking isn't one of his tricks and am looking forward to seeing how to scribe and fit crown molding so it lives up to its Crowning Glory reputation.
   
     As usual, we'll have a show and tell session so bring in your latest work if there's something you'd like to share.  Dues (voluntary) are still being collected and are a very reasonable $20.00 for the year.  I don't know if you realize this but last month this blog had 284 views.  Have you noticed on the upper right hand side that there's a listing of member websites?  It's pretty short and I know we have more members than that who have a website that is used to feature their work.  If you're one of those, give me your full name and complete website address and I'll work on adding it to that list.  Please write it down on an index card or sticky note or whatever and give it to me at the meeting tomorrow I'll go from there.  Like I'd tell my students --- please print legibly, my eyes aren't what they used to be!

     Our meeting starts at 7pm at Jamie's studio located at 2267 West Gowan, hope to see you then.

Saturday, May 18, 2013

Meeting Blog -- May 14, 2013

   
     This will be the second part of this months meeting blog, I've already sent out the Jamie Challenge to all of you and hopefully the wheels are turning in your heads to figure out what you may design from that 2 x 4.  Fantastic turnout last Wednesday, seems as if every time I went around the room to count a few more of you snuck in!  Last count was close to 40 so you must be taking Jamie's' advice and handing out the business cards to folks you meet on your wood related outings!
     Of course, we began with the round robin introductions which I need to refresh my memory.  Then, Jamie brought up the table that I've entered in the Design in Wood competition in held in conjunction with the San Diego County Fair.  Here's a LINK to that competition.  The fair opens on the 8th. of June and runs until the fourth of July.  It's humbling to think that my work was accepted and I feel pretty honored.  On the other hand, Ali my cat, isn't too crazy about giving up her place in the sun!

Ali's Place in the Sun
     Other business brought up by her was regarding the dues of $20.00 which are voluntary and good for the year.  Internet costs and Christmas party is what the bulk of the dues go for.  Jamie also pointed out a stool that Lupe has been working on.  Hopefully you took the time to check it out and if you've ever made a stool or chair you'll know that they're one of the more difficult projects in woodworking.  It'll be great to see it complete and I'm sure Lupe will give her typical, stellar presentation when it is.  Personally, I'd like to see her enter it in next years Design in Wood competition. San Diego isn't that far away (5 hours or so) so delivering a piece is fairly painless.  Plus it's a great excuse to get out of town in June and spend a little time at the ocean.
     A final item brought up business wise was the need for presenters at out meetings.  You can contact Dennis or Ted to set this up.  Here's the view you'd have if you chose to do a presentation:

Presenter gets to see Faces!
     Not only do you see the fronts of peoples heads you also get an extra chance to score for the gift card drawing at Christmas.  Besides presentations, it would also be fun to go on a field trip to hold our monthly meeting at your shop too.
     Before I begin with Richard's presentation, we had one person bring in some of his work for Show & Tell.   That was Pete who brought in these cutting boards:

Cutting Boards

     As you can see they have quite a complicated looking pattern to them.  He uses many species of wood but these are predominantly white Oak and Wenge.  A discussion followed with how you figure out the pattern and glued them up, flipped, etc.


     Although I wasn't in on all of that discussion, here is a LINK from Joe regarding software available to help you figure this out without going cross-eyed!  Pete also sent me a number of links with information about these cutting boards but I was unable to link that on this blog.  You may want to contact him directly.

So, You want to take a picture; eh?


I'm really thankful that Richard had an extensive hand-out to go along with his presentation.  Saves me a lot of blogging time trying to recount all he shared with us.  I hope you picked that hand out up.  At the end of this blog post though is the links from the last page of it.  Rich sent that to me and it's been added so you can just click on any one of those items you're interested in rather than having to type them into your search bar.


     The talk began with the importance of good lightning.  Fortunately for us, most of our pictures can be done inside with controlled conditions.  This started a discussion about lighting in general, not only for photography but also for ways to light up our shops.  As promised, here is a LINK to the Bulbman which is where I've been getting high quality fluorescent tubes that give me the best light I can get in the shop.  Of course, depending on your age and eye sight you'll probably need some type of task lighting too.  Why I prefer them over the big box store is because they actually know what they're talking about and you can compare different bulbs.  Website isn't the greatest but they're on Cameron just south of Flamingo.

     For openers, Richard began his talk by presenting these photographs he'd taken when he was involved more with landscape photography rather than photographing our work.  He used them as examples of how to arrange your composition and the effects of lighting.


Examples of Different Focusing Techniques


Example of Composition

Rich's Kodak
     For our work our concern has to do with how we set up the subject, where and how it's lit, and controlling the camera settings for success.  Two terms to consider are the aperture (opening of the lens) and the shutter speed (how long the lens is open).  The longer the lens is open and the larger the opening is you'll get a better image that you can manipulate IF the camera is held perfectly still.  Enter the tripod.  No matter what kind of skill you employ to hold that camera still, there's no substitute for a firm tripod and either a timer or remote cable to take your shot.  This is Rich's camera which is a premium one but most cameras that you can attach to a tripod will probably work for you.  It's what referred to as a Single Lens Reflex meaning you actually see what the lens sees.  Less expensive camera's (like mine) don't allow for that, instead there is a separate view opening that is to the side of the lens.
     Lighting up your subject is important and can be accomplished with artificial or natural means.  Since you control when you're going to take the pictures it's easier than landscape photography.  For myself, I only take pictures in the morning in a room that faces west.  Light just surrounds my subject naturally so nothing else is required.  If you want additional lighting there is a brand of lighting called Ott Light.  These are very popular with crafters because they give a light that is as close to natural light as you can get.  Here is a LINK to their website, I know they're available locally from JoAnnes and Lamps Plus.  Flash photography tends to flatten the picture plus it'll create shadows you probably don't want.
     The other thing you'd like to have to showcase your work is a neutral background of some sort or another.  My own preference is burlap, my wife uses a neutral fabric, and you can also get royalty free clip art and tile them together to create a background.  Diane once needed a brick wall for a photo shoot and that's what she did.  There are a couple of you that make construction toys and if you went on line and found building site pictures you can print them out, paste them onto some mat board and that would be a cool back drop for your models!
     The last of Richard's hints had to do with how you position your work for the photo shoot.  Generally speaking, coming at it from an angle is more interesting than a dead on shot.  Be careful of how far above the work you are so that you do not create a lot of distortion.  What I mean is that if you take a picture of a table from above it, the legs will appear to angle inward and nothing is square.
     Thankfully, we no longer take a roll of film, bring it somewhere to be processed, and then see what we did.  Now you simply use a digital camera, take some shots, upload them to your computer and see what you did.  Once you tweak things around and get it to how you want it's comparatively easy to replicate that each and every time.


     Here are the links from Richards hand out so you won't need to  copy and paste the ones you want to check out:



Handy Links:
String Tripod (this is cool!)

Natural light home studio

Studio quality product photography with a $12 setup
Notice how the lighting setup diffuses the light and creates light and shadows so the product stands out and the background disappears.
Magic Clerk Easter Chick
This has nothing to do with this presentation but it’s funny as heck!

Three Point lighting for 3-D rendering
Nice little tutorial on lighting.

Studio Lighting – Really Cheap homemade DIY studio – no lighting needed
This is another cheap option.  Check out the very nice photos taken with this setup at the bottom of the page.

Elements of Composition:

Thursday, May 16, 2013

The Jamie Challenge --- Can You Face It?




     At our meeting last night Jamie threw down the gauntlet and challenged all 30+ of us in attendance to a woodworker's challenge.  We have until our Christmas meeting to rise to it and here's what it is.  What can you make from a standard 2" x 4" x 8' piece of lumber from your choice of big box store.  

You'll notice they flank her smirking face as they collaborate with her to drive us all nuts!

     The rules are simple,  use as much of the board as you want but you cannot add anything to it like biscuits or dowels.  Anything you can create with this single stick of wood is fair game.  The only add ons are paint and hardware.  Based on your past I can already see some cars or trucks, boxes, carvings, magic thingies, airplanes, etc. …… but the question is:

What will you do, 

              what will you do?

                          Sounds like fun!